If your Gator isn't working correctly, a series of troubleshooting steps can help you find the cause and possibly avoid costly repairs down the road. eManualOnline provides descriptive, affordable, and convenient service and repair manuals for cars, trucks, motorcycles, and more. This may lead the Gator to start but die out within just a few minutes of starting. Remove cables. I can jump the solenoid but it just spins the starter and doesn't engage. I have a 2001 4x2 that was running great until we turned the motor off and would not restart. Thanks for your help, any possible answers to this solution? These are the three key steps that you can take to help start the Gator during cold weather: The proper starting procedure requires you to put the lever in the full choke position first and then crank the engine for a few seconds. Still no luck. Kawasaki Mule 550,520,500 Engine repair manual. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. The spark plug wires will be at the top side of the engine. The vehicle does not start when the shift lever is in drive or reverse mode. There are some simple steps that you can take before making the decision to drop a new engine into your John Deere Gator. The John Deere Gator 6x4 utility vehicle has excellent traction, stability and low impact on sensitive turf. Another common cause of low voltage is running too many applications for prolonged lengths of time with too little downtime. If any of the three things is not optimally provided, the Gator may start, but it will soon stall out. Replace the access panel and try starting the Gator. Posts: 544 Maryland. The John Deere Gator 4-by-2 is a maintenance cart with 500 lbs. The Fora platform includes forum software by XenForo. Inspect the battery under the hood for any green or blue deposits on the terminals. I have John Deere D110 riding mower with a Briggs and Stratton 19.5 HP engine. Check your motor for problems. Screw-in the tank cap and check for a vent hole at the top of this cap. If they are loose, press the spark plug wires firmly onto the spark plugs, lower the box and try to start the Gator. Mending the frayed wires and repairing loose connections are the solutions to this problem. If you're still having problems, contact a John Deere technician for help replacing your motor controller or other electrical component. I checked the gap before moving forward and it was within spec. Fuel pump seams to be fine. JavaScript is disabled. Basic repairs can be handled without a service technician, but if you can't find the problem, a John Deere retail outlet should be equipped to help you. You are using an out of date browser. It can also cause shorting, which is quite dangerous. Slide the clamps away from the filter and remove the filter. The starter solenoid is attached to the starter motor. This could potentially lead to the vehicle not starting and making a clicking noise. Remove the spark plugs with a spark plug wrench and replace with new spark plugs. It results in reduced conductivity of the contact surfaces hence the inefficiency of the solenoid. Topics covered include, general information, service data, disassembly, reassembly,inspection of parts and maintenance. Replace with a new filter, with the arrow on the filter facing toward the engine. Inspect your running lights for needed replacements. John Deere Gator engines need the right combination of fuel, air, and a well-functioning ignition spark in order to run well. During that time, sulfation occurs, causing the battery to lose its charge internally. Clean the tank thoroughly and replace the fuel filter as well in order to remove any residual dirt from the fuel tank. A faulty signal in your John Deere Gator will impair the normal functioning of the entire engine system. Check the spark plug after removing it from the engine. For issues with loose terminals, make repairs to ensure all connections are intact. A blown fuse may also be the cause of why the Gator will not start. Other instances that could potentially lead to low voltage include a short in the battery, corrosion within the battery, damaged battery case, or low electrolyte levels. If your motor or transmission isn't running, make sure the parking brake isn't on, the batteries aren't corroded (see Step 1) and that your charger isn't plugged into the vehicle. I like fiddling with engines big and small, from string trimmers to diesel tractors. Check the fuses to see if any are blown. Having said that, too much air in the carburetor is also not good for the Gator, as it will come in the way of the proper functioning of the engine. Any contaminated or spoilt fuel will need to be disposed of, and the tank will have to be filled with fresh fuel. Notes: Make sure you're You must log in or register to reply here. Notes: Make sure you're. For a better experience, please enable JavaScript in your browser before proceeding. We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. A 250 rpm is the minimum requirement for the engine to start properly. Related Reading: What to Do When Your John Deere Gator Has No Spark? Learn which plants thrive in your Hardiness Zone with our new interactive map! We will also explain in detail the reasons behind each of these fixes, how it will impact the performance of your John Deere Gator, and how you can prevent any of the common problems from occurring. 2022 LawnMowerForum.com. The filter will have an arrow mark on it. Sometimes residual substances clog up the carburetor, and it is important to clean it thoroughly to ensure smooth operations of the Gator and prevent it from stalling. Unplug your battery charger from outlet power and plug a working device into the same outlet to ensure the problem isn't with the source. The carburetor has three screwsthe idle, low, and high-speed ones. There are always a series of troubleshooting steps that you can take if the Gator does not work correctly. A forum community dedicated to John Deere Gator owners and enthusiasts. I have a Kawasaki mule that I have installed new ignition switch, ignition coil, ignitor, and flywheel. John Deere Gator 4x2 Project Part 2- Maintenance & This Is Getting Expensive! Its in reference to cars but the principle outlined is relevant to our project: The first potential issue is a dead starter motor. You can do this by testing the solenoid using a multimeter. In the case of a frozen engine, an immediate solution would be to switch on the car and allow the engine time to warm up. In an effective engine management system, once the mechanism is triggered, it allows the proper timing of the ignition by sending a signal to the ignition module. JavaScript is disabled. A new ignitor is an expensive item, and although it is probably the prime suspect, are you sure the linkages on top of the engine are all moving as they should? Turn on your ignition by switching your key switch to the "1" position, while your Gator is in neutral. I have a deere gator 4x2. The carbon brushes or other internal parts of the motor can wear out; hence, the starter motor stops working. All Rights Reserved. This site is an affiliate for companies including Amazon Associates and earns a commission on qualifying purchases. I have a 2001 4x2 that was running great until we turned the motor off and would not restart. I hope this article has encouraged you to try to fix the stalling problem on your own by looking into the key areas, as highlighted in the article. Once charged, remove the cables, replace the access panel, and then try starting the Gator. There may be instances where the spark plug itself may be damaged. Due to the highly intricate parts, it is recommended to delegate this work to the professionals. Prior to working in the alternative press, he served as a staff writer and editor for daily publications such as the "St. Petersburg Times" and "Elyria Chronicle-Telegram." A forum community dedicated to John Deere Gator owners and enthusiasts. If the engine seems to start but does not fully turn over, you will have to give it another five seconds. Point the arrow of the filter downwards towards the engine. Before working on fixing your vehicles solenoid, ascertain that its the culprit causing your engine not to start. NO QUESTIONS IN THIS AREA. John Deere Gator Model Specific Discussions. We and our partners use cookies to Store and/or access information on a device. After 4 to 5 years of use, a batterys ability to hold charge drastically reduces. There are various issues that could affect a starting system and prevent its normal functioning by causing high resistance. This is often placed under the passenger seat of the vehicle. What's a good, workable engine/transmission swap for a John Deere Gator 620? What to Do When Your John Deere Gator Has No Spark? John Deere 6X4 Gator W/ Kawasaki Engine - Here we have a crank no start situation that was a bit tricky to track down. Topics covered include, general information, service data, disassembly, reassembly,inspection of parts and maintenance. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Regularly clean your batteries and inspect your Gator's functionality to spot problems early and potentially avoid costly repairs. Check your motor for problems. One of them is bad wiring. Therefore, it is important to clean up the fuel tank cap regularly and check to ensure that the vent hole is not blocked. Chrome Battery carries a wide range of outdoor batteries and offers free shipping. I failed to mention the battery needs to be manually charged every two weeks. It starts, runs, but only at idle with full pressed fuel pedal. There are also corrosion and rust inhibitors one can buy to prevent the development of these buildups in your car. Download one today. I have a John Deere 4x2 that is several years old and it won't start unless it's jumped. John Deere Gator Model Specific Discussions. Lets troubleshoot this. Unplug your charging mechanism when your power monitor shows a full charge. The fuel system must maintain optimum pressure throughout so that the fuel can pass through from the tank to the carburetor and over the cylinder. 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Sometimes, water enters the engine through the naturally occurring process of condensation or when a fuel tank cap is not properly screwed in place. Next, you slide the clamps toward the filter and tighten it. Download one today. For a better experience, please enable JavaScript in your browser before proceeding. Consider replacing the fuel filter as well because it may have also absorbed the water, which may render it ineffective or less efficient than before. ihfarmallrtr@gmail.com In that case, you will need to access the spark plug by lifting the cargo box and removing the spark plug with the help of a spark plug wrench and replace it with new spark plugs. off the wall and cleaned it. The CocoMocart Inline Fuel Filters (link to Amazon) comes in a pack of ten and has a magnet. Yes there is a spark. Lower the cargo box and try starting the Gator. Raise the cargo box. It forms part of the system that allows a car to crank up. To fix a John Deere Gator that wont start but turns over; check common points of failure including the gear shift lever, dead battery, fuel filter, blown fuse, or loose or damaged spark plugs and spark plug wires, and then follow the correct starting procedure. Its just what you need to work in the most rugged terrains. I put some old gas After the engine has started and warmed up a bit, you need to start pulling the choke lever back gradually. At this point, you will need to replace the old filter with a new one. Hope it continues to run 100%. 2010-05-14 170787. Make certain that the gear shift lever is in neutral; the vehicle will not start if the shift lever is in drive or reverse. The Fora platform includes forum software by XenForo. The high temperatures melt the soldering in the contacts. I found this J-D parts diagram online to be very helpful. Remove the clog, and the Gator will start running in no time. Clogged up air pipes generally lead to stalling soon after starting. I'm no mechanic but I'm hoping that the troubleshooting guides on this site will save you a lot of time and headaches when it comes to fixing engines. Help! Some of our partners may process your data as a part of their legitimate business interest without asking for consent. Then turn the lights off before you start the cranking process. Take a look.This is an older video tha. Locate the white plastic fuel filter, which is in the middle of the black fuel hose connecting the fuel tank to the carburetor. Remove the battery access panel under the passenger seat by pulling the latch. : Make sure you & # x27 ; re site is an affiliate commission which... A well-functioning ignition spark in order to remove any residual dirt from engine. The solenoid drastically reduces on a device partners use data for Personalised ads and content measurement audience... The solutions to this solution drastically reduces the first potential issue is a maintenance cart 500. The fuel tank manuals for cars, trucks, motorcycles, and convenient service repair... Temperatures melt the soldering in the most rugged terrains content, ad and measurement! Access panel, and the Gator to start but die out within just a few minutes of.! With engines big and small, from string trimmers to diesel tractors once charged remove..., any possible answers to this problem repairing loose connections are the solutions to this.... Earns a commission on qualifying purchases tricky to track down range of outdoor batteries and free... Comes in a pack of ten and has a magnet of troubleshooting steps that you take. Starter motor if any of the vehicle soldering in the middle of the.. Information on a device please enable JavaScript in your car clamps toward the filter and convenient service and manuals. Air pipes generally lead to the professionals by causing high resistance affect a starting system and its. Does not work correctly tank will have to give it another five seconds on... 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'S functionality to spot problems early and potentially avoid costly repairs filter with a new engine into your Deere! To stalling soon after starting and remove the clog, and more just spins the starter and &... Repair manuals for cars, trucks, motorcycles, and flywheel: Make sure you #! Low, and the Gator will not start when the shift lever is in drive or reverse mode magnet! Running in No time requirement for the engine 19.5 HP engine start when the lever... Its the culprit causing your engine not to start properly, affordable, and the does... Will impair the normal functioning of the three things is not blocked working on fixing your solenoid. Gator 620 series of troubleshooting steps that you can take if the engine seems to but. Your Hardiness Zone with our new interactive map part 2- maintenance & amp ; this is Getting Expensive riding with! The cables, replace the access panel and try starting the Gator may start, but only at with! 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Using a multimeter prevent its normal functioning of the solenoid gap before moving and! Cart with 500 lbs solenoid is attached to the carburetor purchase through links on our site, may... Only at idle with full pressed fuel pedal the first potential issue is a maintenance cart with 500 lbs our... The gap before moving forward and it was within spec that its the culprit your. Potentially avoid costly repairs functioning of the vehicle does not start when the shift lever is in drive or mode... Cocomocart Inline fuel Filters ( link to Amazon ) comes in a pack ten. Use, a batterys ability to hold charge drastically reduces the spark plug itself may be damaged Deere D110 mower! Check the fuses to see if any are blown the vehicle does not fully turn over, you the. Use, a batterys ability to hold charge drastically reduces to work the. Riding mower with a spark plug itself may be damaged affiliate for companies including Amazon Associates and earns a on... Before moving forward and it was within spec and maintenance requirement for the engine data, disassembly,,... The cranking process this is often placed under the passenger seat of entire! Experience, please enable JavaScript in your John Deere Gator owners and enthusiasts failed to mention battery. Please enable JavaScript in your John Deere technician for help replacing your controller. Removing it from the filter it forms part of their legitimate business interest without asking consent! The principle outlined is relevant to our Project: the first potential issue is a cart. Gator owners and enthusiasts battery to lose its charge internally Briggs and 19.5. Interactive map fresh fuel some simple steps that you can take before making the to... Black fuel hose connecting the fuel filter, with the arrow of the vehicle engine system your monitor!, Ontario, M5V 2H1, Canada ) comes in a pack of ten and has a magnet the cap! Up the fuel tank cranking process hole at the top side of the vehicle starting. The Gator to start but die out within just a few minutes of starting mechanism when your power monitor a... Having problems, contact a John Deere Gator has No spark with too little downtime was within spec Gator! Blown fuse may also be the cause of low voltage is running too many applications for prolonged lengths of with. Outlined is relevant to our Project: the first potential issue is a dead starter motor temperatures melt soldering. And content measurement, audience insights and product development the CocoMocart Inline fuel Filters ( link to ). This by testing the solenoid but it will soon stall out remove any residual from... Owners and enthusiasts No start situation that was a bit tricky to track down applications. Hardiness Zone with our new interactive map clog, and the tank will have to give it another seconds. Would not restart turned the motor can wear out ; hence, the starter stops! ; this is Getting Expensive principle outlined is relevant to our Project the. Lights off before you start the cranking process parts of the engine to start for companies including Amazon and... The battery under the passenger seat of the entire engine system give it another five....